Semi-Automatic Filling Machine - 3KG Water-Based Ink Filling Machine
Semi-Automatic 3KG Water-Based Ink Filling Machine - Product Details
Product Overview
The Semi-Automatic 3KG Water-Based Ink Filling Machine is a versatile solution designed for precise filling of water-based inks, pigments, dyes, and low-viscosity coatings. Tailored for small-to-medium enterprises in printing, packaging, and chemical industries, this machine combines user-friendly operation with ±0.5% filling accuracy, supporting 0.5-3KG fill ranges. Its compact design, corrosion-resistant construction, and dual-mode operation (manual/automatic) make it ideal for labs, pilot plants, and batch production lines.
Core Features & Technical Specifications
| Parameter | Details |
|---|---|
| Filling Capacity | 0.5-3KG (adjustable via HMI), 10g incremental tuning |
| Accuracy | ±0.5% (dynamic weighing mode), compliant with ISO 9001:2015 standards |
| Speed | 300-500 containers/hour (1KG capacity, viscosity-dependent) |
| Power | 220V/110V 50/60Hz, 0.75kW (single-phase, IEC/UL certified) |
| Air Supply | 0.5-0.7MPa, 30L/min (optional oil-free air compressor available) |
| Materials | 304 stainless steel frame, PTFE-lined pump, anodized aluminum hopper |
| Control System | Mitsubishi FX3U PLC + 7” color touchscreen (multilingual: EN/ES/FR/AR/ZH) |
| Safety | CE/UL certified, emergency stop, no-container/no-fill interlock, IP54 rated |
Technological Innovations
Corrosion-Resistant Design
PTFE-coated piston pump and stainless steel wetted parts resist chemical attack from water-based inks.
Quick-release drain valve with EPDM seals for fast color changes and minimal cross-contamination.
Dual-Mode Flexibility
Manual Mode: Foot pedal activation for R&D or small-batch testing.
Automatic Mode: Conveyor-integrated operation with auto-indexing for production lines.
Adaptive Dosing Technology
Servo-driven pump compensates for viscosity variations (1-1000cPs) in real-time, ensuring consistent fill levels.
Auto-tare function eliminates container weight variations for net-weight filling.
Hygienic & Easy Cleaning
Tool-less disassembly of hopper, pump, and nozzles in <5 minutes.
CIP-ready design with integrated spray ball for WFI (Water For Injection) cleaning cycles.
Applications
Printing Industry: Flexo inks, gravure inks, UV coatings, and varnishes.
Packaging Sector: Adhesives, sealants, and laminating resins for flexible packaging.
Chemical Labs: Precision dispensing of pigments, dyes, and research formulations.
Cosmetics: Small-batch production of nail polishes, liquid foundations, and serums.
Global After-Sales Support
Tailored for International Clients
Multilingual Support Network
24/7 Hotline: Instant assistance in English, Spanish, Arabic, Mandarin, and French.
Video Guides: Pre-recorded troubleshooting videos for common issues.
Spare Parts Logistics
Global Warehouses: 48-hour DHL/FedEx delivery from regional hubs (Rotterdam, Dubai, Houston, Shanghai).
Critical Kit: 1-year supply of seals, O-rings, and filters included with every machine.
Remote Diagnostics
TeamViewer Access: Real-time troubleshooting via secure VPN connection.
Predictive Maintenance: AI-driven alerts for component wear (85% accuracy).
Compliance & Training
Certifications: CE, UL, and ATEX (Zone 22) documentation provided.
Virtual Training: 4-hour session covering operation, cleaning, and maintenance (Zoom/Teams).
Ideal for Export Markets
Emerging Economies: Cost-effective solution for growing printing industries in Southeast Asia, Africa, and Latin America.
EU/NAFTA: Compliant with REACH, FDA, and OSHA regulations for ink safety.
Middle East: Dust-proof design (IP54) for harsh production environments.
Export-Ready Package Includes
Machine pre-configured for destination voltage (110V/220V) and frequency (50/60Hz).
Multilingual operation manual (digital USB + printed copy).
6-month gold warranty (extendable to 2 years).
