Automatic Engine Oil Drum and IBC Tote Filling Machine Lubricant Oil Barrel Filler
The Automatic Engine Oil Drum and IBC Tote Filling Machine is a specialized solution designed for the precise, efficient, and safe filling of lubricants, engine oils, gear oils, and other viscous liquids into drums (20-200L) and IBC totes (1,000L). Below is a detailed overview of its features, applications, benefits, and technical specifications.
Key Features:
Versatile Filling Capacity:
Designed for filling drums (20L to 200L) and IBC totes (1,000L).
Suitable for both small and large batch operations.
High Accuracy:
Volumetric or Weight-Based Filling: Ensures precise fill volumes with ±0.5% accuracy (weight-based option available for ±0.2%).
Anti-foam design minimizes air entrapment and foaming during filling.
Automatic Operation:
Fully automated process with minimal manual intervention.
Touchscreen HMI (Human-Machine Interface) for easy programming and monitoring.
Viscous Liquid Handling:
High-flow pumps and pneumatic controls handle viscous liquids like engine oil, gear oil, and grease.
Optional heating jackets for products with high viscosity at room temperature.
Safety and Containment:
Drip-Free Valves: Prevent spills and cross-contamination.
Vapor Extraction Ports: Reduce fumes and ensure a safe working environment.
Static Grounding System: Prevents static buildup during filling.
Stainless Steel Construction:
304/316L stainless steel ensures corrosion resistance and product compatibility.
PTFE seals and food-grade materials for hygiene and safety.
Modular Design:
Easily integrates with larger production lines (e.g., capping machines, labelers, conveyors).
Optional upgrades include automatic container handling, nitrogen purging, or data logging.
User-Friendly Interface:
PLC control with touchscreen HMI for intuitive operation.
Multi-language support for international use.
Environmental Protection:
Spill trays and drip pans collect any accidental leaks.
Optional containment systems for hazardous or flammable liquids.
Applications:
Automotive Industry: Engine oils, transmission fluids, and hydraulic oils.
Industrial Lubricants: Gear oils, cutting oils, and industrial lubricants.
Chemicals: Solvents, adhesives, and specialty fluids.
Food and Pharmaceuticals: Edible oils, syrups, and non-hazardous formulations (optional food-grade configuration).
Benefits:
Efficiency:
Automated filling reduces labor costs and production time.
Simultaneous filling of multiple containers (if multi-head configuration) increases throughput.
Precision:
High-accuracy filling minimizes product giveaway and ensures consistent quality.
Weight-based options eliminate variability in viscous liquid measurements.
Safety:
Drip-free valves, vapor extraction, and static grounding prevent spills and hazards.
Stainless steel construction ensures compatibility with aggressive chemicals.
Flexibility:
Adjustable nozzles and fill heads accommodate various container sizes (20L to 1,000L).
Quick changeover between drums and IBC totes with minimal downtime.
Cost-Effective:
Reduces labor costs compared to manual filling while offering better accuracy than semi-automatic systems.
Low maintenance and durable construction minimize long-term operating costs.
Scalability:
Easily integrated into larger production lines with optional modules (e.g., capping, labeling, conveying).
Scalable for future expansion as production demands grow.
Technical Specifications (Example):
Filling Heads: Single or multi-head configuration (customizable).
Filling Capacity: Up to 60 drums per hour or 10 IBC totes per hour (depending on product viscosity).
Filling Accuracy: ±0.5% (volumetric) or ±0.2% (weight-based, optional).
Materials: 304/316L stainless steel with optional PTFE seals.
Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
Control System: PLC with touch screen HMI (Siemens, Omron, or similar).
Dimensions: Compact footprint (e.g., 1200mm x 800mm x 2000mm).
Weight: ~350 kg (depending on configuration).
Container Compatibility: Drums (20L to 200L), IBC totes (1,000L).
Optional Add-Ons:
Conveyor System: Automated transport of drums and IBC totes for continuous operation.
Capping Machine: Integrated for screw caps, crown caps, or snap caps.
Labeling Machine: Automatic application of front/back labels or wraparound labels.
Nitrogen Dosing: For preserving product freshness by purging oxygen from containers.
Heating Jackets: For maintaining or increasing product temperature during filling.
Data Logging: USB or Ethernet connectivity for recording fill data and integration with MES/ERP systems.
RFID/Barcode Scanners: For automatic container recognition and tracking.
Conclusion:
The Automatic Engine Oil Drum and IBC Tote Filling Machine is a reliable, precise, and efficient solution for filling viscous liquids like engine oil, lubricants, and industrial oils. With its advanced features, user-friendly interface, and scalable design, it offers a perfect balance of automation and control. Whether you’re filling drums or IBC totes, this machine ensures consistent quality, reduces labor costs, and meets safety and environmental standards.
Immediate Order:
Website: http://m.360banjia.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
