Bucket Paint Filling Machine Semi Automatic and Automatic Paint Filling Systems 2
Heavy-Duty Ton Barrel Filling System: Efficiency, Safety, and Precision
Overview
The Heavy-Duty Ton Barrel Filling System is designed for high-capacity, efficient filling of industrial liquids into IBC totes (1,000L), drums, or ton barrels. Ideal for bulk chemicals, oils, paints, adhesives, and food-grade products, these systems ensure precision, safety, and compliance with hazardous material handling standards. Both semi-automatic and fully automatic configurations are available to match production scale and workflow requirements.
System Options
1. Semi-Automatic Ton Barrel Filling Machine
Operation: Manual positioning of barrels; automated filling with operator oversight.
Key Features:
High-Flow Filtration: Fast filling rates (up to 200 L/min) with minimal splash.
Adjustable Nozzles: Customizable fill heights to prevent foaming or spillage.
Viscosity Handling: Suitable for thin to thick liquids (e.g., oils, resins, coatings).
Safety: Grounded equipment, spill containment, and ATEX/IECEx options for flammable environments.
Weighing Scales: Optional integrated load cells for precise net weight filling.
Ideal For: Small to medium-scale operations, batch processing, or multi-product facilities.
2. Fully Automatic Ton Barrel Filling System
Operation: Automated conveyor, indexing, filling, and capping/sealing.
Key Features:
Throughput: Up to 15+ barrels per hour (depends on viscosity and product).
Touchscreen HMI: Programmable for multiple barrel types, sizes, and fill volumes.
Automated Lidding: Press-on lids, crimping, or sealing for secure closure.
Nitrogen Blanketing: Prevents foaming, oxidation, or contamination during fill.
Weight-Based Filling: High-precision load cells for ±0.1% accuracy.
Cleaning: CIP (Clean-in-Place) or quick-disconnect nozzles for easy maintenance.
Remote Monitoring: IoT-enabled systems track fill data, alarms, and performance metrics.
Ideal For: Large-scale production, high-volume manufacturers, and industrial facilities.
Key Benefits
Efficiency: Reduces labor costs and cycle times with automated processes.
Precision: Accurate fill levels (±0.1%) minimize product waste and rework.
Safety: Drip trays, fume extraction, and ATEX/IECEx certifications for hazardous areas.
Versatility: Compatible with IBC totes, drums, and custom ton barrels (plastic, metal, or stainless steel).
Customization: Options for nitrogen blanketing, heated hoppers, and RFID tracking.
Compliance: Meets OSHA, ISO, and industry standards for chemical and bulk liquid handling.
Applications
Chemicals: Industrial solvents, acids, bases, and specialty chemicals.
Oils & Lubricants: Engine oils, greases, transformer oils, and biofuels.
Food & Beverage: Edible oils, syrups, sauces, and bulk liquid ingredients.
Pharmaceuticals: APIs, bulk intermediates, and liquid medications.
Paints & Coatings: Water-based, solvent-based, and high-viscosity coatings.
Optional Features
Vacuum Filtration: Removes air bubbles or contaminants before filling.
Riser Rings: Minimizes splash and foaming during filling.
Barcode/RFID Tracking: Logs batch numbers, expiration dates, and traceability data.
Multi-Head Filling: Parallel nozzles for higher throughput (up to 4x speed increase).
Chemical-Resistant Materials: Stainless steel (304/316L), Hastelloy, or PTFE coatings.
Automatic Palletizing: Seamless integration with robotic or manual palletizing systems.
Clean-in-Place (CIP): Automated cleaning cycles for hygiene-critical applications.
Level Sensors: Ultrasonic or radar sensors for precise fill level control.
How It Works
Barrel Placement: Manual (semi-auto) or automatic (conveyor) positioning of barrels.
Filling Process:
The nozzle descends into the barrel.
A high-flow pump or mass flowmeter dispenses the precise volume of liquid.
Nitrogen blanketing (optional) prevents foaming or contamination.
The nozzle retracts, and excess product is reclaimed (optional).
Sealing: Optional automated capping or lid pressing.
Discharge: Filled barrels move to downstream processes (e.g., labeling, palletizing).
Why Choose This System?
Reliability: Robust design with minimal maintenance requirements.
Scalability: Easily expandable for future production needs.
Expert Support: Custom engineering, installation, and lifetime technical support.
Contact Us for a customized solution tailored to your specific ton barrel filling needs!
Immediate Order:
Website: http://m.360banjia.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
