Semi-Automatic Explosion-Proof 200L Emulsifiable Concentrate Oil Filling Machine for 1000L IBC/Pallet Drums

Overview

GLZON’s Semi-Automatic Explosion-Proof Oil Filling Machine is engineered for safe, precise filling of emulsifiable concentrate oils into 200L steel drums, HDPE drums, and 1000L IBC/pallet drums. Designed for flammable environments, it combines semi-automated operation with ATEX/IECEx certification, ensuring reliability in hazardous locations.

Key Features

1. Explosion-Proof Design

• ATEX/IECEx Certified: Safe for Zone 1/21 and Zone 2/22 hazardous areas.

• Spark-Resistant Components: No moving parts near the fill spout.

• Static Grounding System: Eliminates static buildup during drum handling.

2. Dual Compatibility for Drums & IBCs

• 200L Drums: Adjustable fill spout accommodates steel or HDPE drums.

• 1000L IBCs/Pallet Drums: Telescopic nozzle or extendable spout reaches large containers.

• Customizable Fill Height: Prevents splashing or foaming in both small and bulk containers.

3. Semi-Automatic Operation

• Manual Positioning: User places containers under the fill spout.

• Automated Filling: Servo-controlled pumps or flow meters ensure accurate volumetric/gravimetric filling.

• Foot Pedal/Button Control: Start/stop filling with ergonomic controls.

4. Precision & Accuracy

• ±0.2% Filling Accuracy: Consistent fill levels for every container.

• Flow Rate Adjustment: Variable speed control to match viscosity (e.g., high-viscosity emulsions).

• Nitrogen Overpressure (Optional): Minimizes air exposure for sensitive oils.

5. Safety & Compliance

• Drip Tray & Spill Containment: Built-in catch pan prevents leaks and mess.

• Emergency Stop: Redundant safety features for immediate shutdown.

• ATEX-Rated Electrical Panel: Explosion-proof motors and controls.

6. Versatility for Emulsifiable Concentrates

• Chemical Compatibility: Stainless steel (304/316L) construction resists corrosion from aggressive formulas.

• Emulsion Handling: Gentle filling to avoid breaking emulsion stability.

• Cleaning Access: Quick-release components for easy rinsing between batches.

Optional Features

• Gravimetric Filling Upgrade: Weigh cells for ±0.1% accuracy by weight.

• Vacuum Filling System: Reduces air inclusion for foam-prone emulsions.

• Integrated Lifting Frame: For IBC handling (optional).

• Labeling/Coding: Automated printers for batch numbers, expiration dates, or barcodes.

• Remote HMI Control: Touchscreen interface for recipe storage and monitoring.

Operation Steps

1. Container Placement: Manually position the drum or IBC under the fill spout.

2. Start Filling: Activate the machine via foot pedal or control panel.

3. Automated Fill: The system dispenses oil to the preset volume or weight.

4. Shutoff & Seal: Automatic stop at target fill level; manually apply lids or seals.

5. Repeat: Move to the next container for continuous operation.

Benefits of GLZON’s Explosion-Proof Filler

1. Safety First: ATEX/IECEx compliance ensures operator and facility safety.

2. Precision for Sensitive Products: Accurate filling of emulsifiable concentrates without degradation.

3. Flexibility: Handles both small drums and large IBCs with the same machine.

4. Low Maintenance: Stainless steel construction and quick-clean design reduce downtime.

5. Scalability: Easily upgradeable to fully automated systems as needs grow.

Ideal Applications

• Emulsifiable pesticides, herbicides, and agrochemicals.

• Industrial emulsions (e.g., metalworking fluids, cutting oils).

• Lubricants, gear oils, and greases.

• Food-grade oils and specialty chemicals.

Why Choose GLZON?

GLZON’s explosion-proof oil filling machine delivers unmatched safety, precision, and versatility for hazardous environments. With customizable features, robust construction, and compliance with international standards, it’s the ideal solution for businesses handling flammable or sensitive emulsifiable concentrates.

Contact GLZON today to optimize your oil filling process!