50L 2-head Automatic Barrel Filling Machine2
A 50L 2-Head Automatic Barrel Filling Machine is a high-efficiency, precision-engineered solution designed for filling large containers (e.g., 50-liter barrels) with liquids such as cooking oil, chemicals, or other viscous products. Below is a detailed breakdown of its features, benefits, applications, and key considerations:
Key Features:
Dual-Head Design:
Two independent filling nozzles allow for simultaneous filling of two barrels, doubling productivity compared to single-head machines.
Ideal for high-volume operations requiring fast throughput.
High Accuracy:
Precision flow meters or load cells ensure accurate filling within ±0.1% to ±0.5% of the target volume.
Adjustable filling speeds to prevent splashing, foaming, or overfilling.
Stainless Steel Construction:
Made from food-grade stainless steel (304/316) for corrosion resistance and compatibility with edible oils, chemicals, and other liquids.
Easy to clean and maintain, ensuring hygiene and longevity.
Automated Operation:
Fully automatic cycle: loading, filling, and unloading of barrels (optional conveyor systems can be integrated).
Touchscreen interface for easy operation and parameter adjustments (e.g., fill volume, speed).
Drip-Free Filling Nozzles:
Self-closing or automatic shutoff nozzles minimize product wastage and spillage.
Optional anti-splash design for viscous or foaming liquids.
Safety Features:
Static grounding system to safely discharge static electricity.
Safety interlocks and emergency stop buttons to prevent accidents.
Overfill protection to avoid excess product loss.
Hopper with Agitation (Optional):
A stirred hopper to keep the product uniformly mixed and prevent settling of solids.
Option for heating or cooling the hopper for temperature-sensitive products.
Customizable Options:
Data logging for tracking batch volumes, production counts, and operator activity.
Integration with larger automation systems (e.g., PLC, SCADA) for seamless workflow.
Compatibility with capping, labeling, or sealing machines for a fully automated line.
Compliance with Industry Standards:
Meets international safety and hygiene standards (e.g., FDA, HACCP, GMP, ATEX for hazardous environments).
Versatility:
Suitable for filling barrels of various sizes (customizable for different capacities and dimensions).
Can handle a wide range of liquids, including edible oils, chemicals, solvents, and viscous products.
Benefits:
High Efficiency: Dual-head design fills two barrels simultaneously, significantly increasing productivity.
Precision: Accurate filling minimizes product wastage and ensures consistent quality.
Hygiene: Stainless steel construction and easy-to-clean design ensure food safety and compliance with health regulations.
Safety: Built-in safety features protect operators and prevent contamination.
Versatility: Handles a wide range of liquids and container sizes, making it adaptable to various industries.
Cost Savings: Reduces labor costs and product wastage, delivering long-term operational savings.
Applications:
Edible Oils: Filling 50L barrels with vegetable oils, olive oil, sunflower oil, etc.
Chemicals: Packaging industrial chemicals, solvents, or lubricants.
Food & Beverage: Filling syrups, sauces, or beverages into large containers.
Pharmaceuticals: Packaging liquid medications or supplements in bulk.
Industrial Use: Filling drums with paints, adhesives, or other viscous liquids.
Operation Steps:
Barrel Loading:
Barrels are placed under the filling nozzles manually or via an optional conveyor system.
Filling Process:
The machine automatically dispenses the liquid into the barrels using both heads simultaneously.
Precision flow control ensures accurate filling volume.
Dripping and Sealing:
The nozzles automatically shut off or close to prevent dripping after filling is complete.
Filled barrels can then be sealed or capped using an optional capping machine.
Barrel Unloading:
Filled barrels are removed manually or via conveyor for further processing (e.g., labeling, storage).
Cleaning and Maintenance:
The machine is cleaned between batches to prevent cross-contamination.
Routine maintenance ensures optimal performance and hygiene.
Why Choose a 50L 2-Head Automatic Barrel Filling Machine?
This machine is ideal for businesses requiring high-volume filling of large containers with precision and efficiency. It offers:
Productivity: Dual-head design doubles output compared to single-head machines.
Accuracy: Precision filling ensures minimal wastage and consistent product quality.
Hygiene and Safety: Stainless steel construction and safety features meet food and industrial standards.
Versatility: Suitable for a wide range of liquids and container sizes.
Cost Efficiency: Reduces labor costs and product wastage, delivering long-term savings.
Considerations When Purchasing:
Production Volume: Ensure the machine’s speed matches your production requirements (e.g., barrels per hour).
Barrel Size Compatibility: Verify that the machine can accommodate the barrel sizes you use.
Material Compatibility: Ensure the machine is suitable for your product (e.g., food-grade, chemical-resistant).
Safety and Compliance: Check for certifications (e.g., FDA, HACCP, ATEX) and safety features.
Customization Options: Consider additional features like data logging, heating/cooling, or integration with other machines (e.g., capping, labeling).
This machine is a powerful tool for businesses looking to streamline their bulk filling operations while maintaining accuracy, hygiene, and safety.
Immediate Order:
Website: http://m.360banjia.cn/product/drumfillingmachines-en.html
China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com
