1000L Automatic Swing Arm IBC Chemical Liquid Filling Machine
Shanghai Guangzhi’s 1000L IBC Filler achieves ±0.1% accuracy for acids/solvents. Swing arm design, Ex-proof construction & vapor recovery. SIL2 PLC control.
- Brand： glzon
- Model： GZM_1000L
Product Essence: Precision Meets Chemical Safety
Shanghai Guangzhi Automation’s 1000L Swing Arm IBC Filler revolutionizes hazardous liquid handling – filling acids, solvents, and VOC chemicals into IBC totes with ±0.1% accuracy. Featuring robotic swing arm technology, ATEX Zone 1 certification, and closed-loop vapor recovery, it delivers 12-15 totes/hour while eliminating spillage and operator exposure risks.
Core Technology Highlights
1. Robotic Swing Arm Precision
6-Axis Articulated Arm: Positions nozzles within ±0.5mm (ISO 9283)
Auto Tote Alignment: LiDAR scans IBC flange for hermetic seal
Viscosity Adaptation: 1-100,000 cP range (sulfuric acid to polymer resins)
2. Hazardous Environment Safety
ATEX Zone 1 Certified:
Ex d IIC T4 pressurized panels
Intrinsically safe sensors (Ex ia)
Zero Emission Design:
Dual-seal vapor recovery (99.9% capture)
Nitrogen inerting (O? <0.1%)
3. Smart Chemical Management
Corrosion Defense:
PTFE-coated nozzles
Hastelloy C276 flow sensors
SIL2 PLC Control:
Real-time leak detection
Auto-shutdown on deviation
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 500-1000L (±0.1%) |
| Filling Speed | 100-150 L/min |
| Viscosity Range | 1-100,000 cP |
| Accuracy | ±0.1% (mass flow meter) |
| IBC Compatibility | 1000L (1165×1165×1200mm) |
| Power Supply | 400V/50Hz, 7.5kW |
| Vapor Recovery | ≥99.9% (EPA Method 21 compliant) |
| SIL Level | SIL2 (IEC 61508) |
| Footprint (L×W×H) | 3500×3000×2500mm |
Chemical-Specific Engineering
| Chemical Category | Specialized Feature |
|---|---|
| Acids (H?SO?/HCl) | Ceramic-lined hoses |
| VOC Solvents | Carbon adsorption vapor recovery |
| Peroxides | Static dissipative fill heads |
| Polymer Resins | Heated jackets (40-80°C) |
Operational Impact
BASF Supplier Case (Germany):
Challenge: Toluene filling spills causing Zone 0 exposure
Solution: ATEX swing arm filler with vapor recovery
Results:
? Zero solvent emissions
? ±0.08% filling accuracy
? ROI in 14 months
Global Compliance & Support
Certifications:
ATEX 2014/34/EU (Zone 1)
IECEx IEC 60079-0/1
ASME BPE-2022
ISO 15883 (Cleaning validation)
Critical Options:
Aseptic Kit: ISO Class 5 cleanroom compatibility
CIP/SIP System: Auto-cleaning in <25 mins
Earthquake Resistant: Seismic Zone 4 compliance
24/7 Global Response:
Ex-proof spare kits (nozzles/sensors)
Remote SIL diagnostics via VPN
On-site support ≤72h
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021