1-10L Customized Small Dose Lotion Filling Machine
Shanghai Guangzhi’s customizable lotion filler achieves ±0.5% accuracy for 1-10L creams/serums. 50 bpm, CIP/SIP ready & FDA-compliant. Ideal for niche cosmetics.
- Brand： glzon
- Model： GZM-10
Product Essence: Boutique-Scale Precision
Shanghai Guangzhi Automation’s Customized Lotion Filling Machine redefines small-batch production for 1-10L premium creams, serums, and emulsions. Featuring modular tooling (±0.5% volumetric accuracy), recipe-driven flexibility, and pharma-grade cleanability, it empowers indie brands and contract manufacturers to fill 50+ SKUs with 30-second changeovers and zero cross-contamination.
Core Technological Advantages
1. Precision Adaptive Filling
Servo-Piston & Peristaltic Hybrid:
Handles viscosities 500-50,000 cP (light serums to thick butters)
Swap between modes in <2 mins
Smart Viscosity Compensation:
Real-time adjustment (±5 cP) via inline viscometer
Temperature control (5-45°C) for shear-sensitive formulas
2. Boutique-Grade Customization
| Custom Module | Function |
|---|---|
| Quick-Change Nozzles | Tool-free swap for bottles/jars/tubes |
| Anti-Drip Collars | Teflon-coated for sticky creams |
| Nitrogen Blanketing | O? <0.1% for oxidation-prone actives |
| Inline Homogenizer | Prevents separation during filling |
3. Zero-Compromise Compliance
GMP Design:
Radiused corners (R≥6mm)
Sloped surfaces (3° drainage)
Tool-free disassembly
Material Traceability:
Laser-etched 316L stainless parts
FDA CFR 21 compliant logs
Technical Specifications
| Parameter | Specification |
|---|---|
| Filling Range | 50ml–10L (±0.5%) |
| Throughput | 20-50 bpm (container-dependent) |
| Viscosity Range | 500–50,000 cP |
| Container Types | Bottles/Jars/Tubes (?20-120mm) |
| Changeover Time | <30 sec (between same container) |
| Cleaning (CIP/SIP) | <5 min full sanitization |
| Power | 220V/50Hz, 3.5kW |
| Footprint (L×W×H) | 1800×900×1600mm |
| OEE | ≥92% (validated) |
Formula-Specific Engineering
| Product Challenge | Guangzhi Solution |
|---|---|
| High-Viscosity Butters | Heated hopper (40°C) + helical auger |
| Retinol Serums | Amber glass UV-shielded filling |
| CBD Creams | Explosion-proof option (Zone 2) |
| Probiotic Lotions | Aseptic cold-fill module |
Smart Control Ecosystem
10" Recipe-Driven HMI
200+ formula presets (viscosity/temp profiles)
Batch traceability with QR code printing
Predictive maintenance dashboard
Plug-and-Play Integration
Modular Upgrades:
In-line label applicator
Torque-controlled capping
Weight verification (±0.1g)
Industry 4.0 Ready:
OPC UA for ERP/MES connectivity
Cloud-based production analytics
Operational Impact
French Skincare Brand Case:
Challenge: 15% material loss filling 10L argan oil creams
Solution: Vacuum-assisted piston + nitrogen flush
Results:
? 99.5% fill accuracy
? Zero oxidation in 12 months
? ROI in 7 months
Global Compliance & Value
Certifications:
ISO 22716 (Cosmetic GMP)
CE Machinery Directive
FDA 21 CFR 210/211
Cost Efficiency:
70% Less Changeover Waste vs traditional fillers
Energy-Saving Mode: 40% power reduction during idle
Support Ecosystem:
24/7 Formula Support: Remote viscosity optimization
Critical Spares:
Peristaltic pump tubes
Piston seals
Sanitary sensors
Global delivery ≤48h
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021