DualFill Pro DF-7000 SeriesDual-Nozzle Gravimetric Filling & Capping System for Styrene Acrylic EmulsionsPrecision Synchronized Filling • 60 Bottles/Hr • ±0.1% Accuracy • Foam-Free Technology • AT
Dual-Nozzle Gravimetric Filling & Capping System for Styrene Acrylic Emulsions
Precision Synchronized Filling ? 60 Bottles/Hr ? ±0.1% Accuracy ? Foam-Free Technology ? ATEX/FDA/EHEDG Tri-Compliance
| Parameter | DF-7100 (Standard) | DF-7200X (ATEX) | DF-7300P (Pharma-Grade) |
|---|---|---|---|
| Capacity | 1-20L (±0.1%) | 1-20L (±0.15%) | 1-20L (±0.08%) |
| Throughput | 60 Bottles/Hr | 55 Bottles/Hr | 50 Bottles/Hr |
| Filling Heads | 2× Servo-Controlled Nozzles | ATEX Brushless Motors | cGMP Sanitary Nozzles |
| Sync Accuracy | ±0.05% Head-to-Head | ±0.08% | ±0.03% |
| Viscosity Range | 100-500,000 cP | 200-300,000 cP | 50-1,000,000 cP |
| Filling Technology | Coriolis Mass Flow + Gear Pump | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Cap Press Station | Torque Control (5-50 N·m)<br>Accuracy: ±0.5%<br>Cap Types: Screw ? Press ? Flip-Top | Magnetic Clutch System | Servo Stepper Motor |
| Foam Control | Vacuum Submerged Filling (-0.6bar)<br>+ Ultrasonic Defoaming (40kHz) | Same + N? Blanketing | Coanda Adhesion Nozzle |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
| Changeover Time | <90s (Tool-Free) | <110s | <75s |
| Power | 380V/50Hz, 7.2kW | 24VDC Ex ia | 380V/50Hz, 6.5kW |
| Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Performance Validation:
| Parameter | DF-7100 Performance | Industry Standard |
|---|---|---|
| Head Sync Error | <0.5ms | 5-10ms |
| Color Consistency | ΔE<0.3 (CIELab) | ΔE>1.0 |
| Batch Variance | ±0.15% | ±0.8% |
| Component | Technology | Precision |
|---|---|---|
| Torque Sensor | Nanoscale Strain Gauge | ±0.5% Reading |
| Thread Detection | Laser-Guided Alignment | ±0.2° Angular Error |
| Defect Rejection | 5MP Vision System | 99.99% Accuracy |
1. Bottle Infeed → 2. Dual-Nozzle Filling (±0.1%) → 3. Vacuum Defoaming → 4. Cap Orientation → 5. Torque-Controlled Pressing (5-50 N·m) → 6. Seal Integrity Test → 7. Reject Conveyor
Cycle Time: 60 seconds/bottle
Precision Synchronization
? Dual-Nozzle Perfection: | **Feature**| **Performance**| |-------------------------|------------------------| | Flow Variance| <0.05% Head-to-Head| | Density Compensation | Real-Time PID Control | | Temp Stability | ±0.5°C | ? Zero-Foam Architecture: 1. Vacuum Submerged Filling (-0.6bar) 2. 40kHz Ultrasonic Cavitation 3. Coanda Adhesion Nozzles ? Cap Integrity Assurance: - ±0.5% Torque Accuracy - 0.2mm Thread Defect Detection - <3s Cap-Type Changeover
? ATEX 2014/34/EU Zone 22 ? FDA 21 CFR 175.300 ? EHEDG EL Class I
BASF Emulsion Packaging Line:
"After implementing DF-7200X:
Output: 32 → 60 Bottles/Hr (+88%)
Foam Waste: 12L/day → 0.2L/day
Cap Defects: 3.1% → 0.05%
ROI Period: 5 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
