20L U-shaped Fully Automatic Varnishes Can Filling Line
Automatic 20L varnish can filler: 150 cans/hour, ±0.1% accuracy. ATEX certified, 99.5% VOC recovery. 40% space saving.
- Brand： glzon
- Model： GZM
20L U-shaped Fully Automatic Varnishes Can Filling Line
Model: UF-20 Pro
Manufacturer: Shanghai Guangzhi Automation
Product Overview
The UF-20 Pro U-Shaped Filling Line revolutionizes varnish packaging with its space-efficient U-conveyor design and laboratory-grade precision. Engineered for 5-20L cans, it achieves ±0.1% filling accuracy at 150 cans/hour while ensuring >99.5% VOC recovery and ATEX Zone 1 compliance. Ideal for solvent-based, UV-curable, and high-gloss varnishes in furniture, automotive, and industrial coating industries.
Technical Specifications
Parameter | Specification |
|---|---|
Filling Range | 5-20L (±0.1%) |
Output | 150 cans/hour |
Viscosity Range | 50-50,000 cP |
Accuracy | Coriolis mass flow (±0.1%) |
Explosion Proof | ATEX Zone 1 / IECEx Certified |
Changeover Time | <3 min (pneumatic quick-change) |
VOC Recovery | Closed-loop system (>99.5%) |
Material Contact | 316L SS + PTFE coating |
Power | 380V/50Hz, 15kW |
N? Consumption | 35 L/min @ 4bar |
Footprint (L×W) | 6500×2400mm (40% space saving vs linear) |
Certifications | EHEDG, CE EN 415, ISO 9001, FDA 21 CFR 175.300 |
Core Innovations
1. U-Shaped Conveyor System
90° Spill-Free Turning: Patented guide rails prevent can tipping (<2° deviation).
Space Optimization: 40% smaller footprint vs traditional linear lines.
2. Zero-Emission Filling
Dual-Seal Nozzles: Residual varnish ≤0.05ml + VOC emission <10ppm (EPA Method 21).
Nitrogen Blanketing: O? levels <0.5% in headspace.
3. Smart Control Ecosystem
AI Viscosity Compensation: Auto-adjusts flow for temperature/pigment changes (±0.1% stability).
Laser Can Alignment: ±0.5mm positioning accuracy for deformed cans.
OPC UA Integration: Real-time MES/ERP connectivity with batch reports.
Performance Comparison
Metric | Traditional Line | UF-20 Pro | Improvement |
|---|---|---|---|
Solvent Loss | 8-12% | <0.5% | ↓92% |
Daily Output (8h shift) | 800 cans | 1,200 cans | ↑50% |
Manual Interventions | 15/hour | 0.2/hour | ↓98.7% |
VOC Treatment Cost | $8.5/can | $0.9/can | ↓89% |
Industry Applications
? Furniture Coatings
Pantone?-calibrated color filling (ΔE<0.4).
EHEDG-compliant surfaces for wood varnishes.
? Automotive Clearcoats
Nitrogen inerting prevents skinning.
MIL-PRF-85285 compliance for aerospace coatings.
? Industrial Varnishes
Heated path (5-50°C) for epoxy stability.
Anti-settling pulsed flow for metallic pigments.
Certifications
? ATEX 2014/34/EU (Category 1) ? IECEx IEC 60079 Series ? EHEDG Type EL Class I ? FDA 21 CFR 175.300 (Indirect food contact) ? ISO 9001:2015
Service Commitment
Service | Standard | Premium |
|---|---|---|
Spare Parts Delivery | ≤72 hrs (global ports) | ≤48 hrs (expedited) |
Remote Support | 24/7 IIoT diagnostics | AR-guided troubleshooting |
Precision Warranty | ±0.1% for 2 years | Lifetime calibration service |
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021