1. Optional accessoriesa. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The diameter and length of the needle can be customized according to the specific
Fully Automatic Oil Drum Filling Machine
Precision. Speed. Zero Spill.
Parameter | DF-2100 (Standard) | DF-2200X (ATEX) | DF-2300H (High-Viscosity) |
|---|---|---|---|
Capacity | 20-220L (±0.2%) | 20-220L (±0.3%) | 20-220L (±0.25%) |
Throughput | 45 drums/hour | 40 drums/hour | 38 drums/hour |
Accuracy | ±0.2% mass flow | ±0.3% | ±0.25% gravimetric |
Viscosity Range | 10-100,000 cP | 50-80,000 cP | 500-500,000 cP |
Filling Technology | Coriolis meter | ATEX diaphragm pump | Heated screw conveyor |
Material Contact | 316L SS + PTFE seals | Hastelloy C276 | 316L + PEEK coating |
Nozzle System | Retractable anti-drip | Ex-rated dripless | Self-cleaning thermal nozzle |
Oil Mist Control | >95% capture (hood) | >98% (RTO system) | >96% (carbon adsorption) |
Power | 380V/50Hz, 11kW | 24VDC Ex ia | 380V/50Hz, 15kW |
Air Consumption | 120 L/min @ 0.6MPa | 100 L/min | 140 L/min |
Changeover Time | <3 min (tool-free) | <4 min | <5 min |
Footprint (L×W×H) | 3500×1800×2800mm | 3800×2000×3000mm | 3600×1900×2900mm |
Key Features:
Dual-Seal Bung Adapter: IP67-rated containment
Overflow Protection: Radar level sensor ±1mm
Static Control: Grounding <10? Ω (NFPA 77)
Oil Type | Technology | Fill Speed |
|---|---|---|
Light Hydraulic | High-flow mode (200 L/min) | 45 sec/drum |
Gear Oil ISO 680 | Heated path (60°C±1°C) | 70 sec/drum |
Grease NLGI 2 | Pulsed piston filling | 90 sec/drum |
Lubricant Manufacturing
Feature | Certification |
|---|---|
ISO 6743 Compliance | Auto-viscosity compensation |
Additive Injection | 8-port dosing (±0.5%) |
API/ILSAC Compliance | Recipe database integration |
Industrial Oils
MIL-PRF-2105 compliance
Water content monitoring (<500ppm)
Oxidation stability test port
Bio-Based Oils
USDA BioPreferred validation
Allergen-free purge protocol
Low-temperature filling (-20°C)
10" HMI with LubriOS?
AI Modules:
Seal Wear Prediction:
Parameter | Alert Threshold |
|---|---|
Friction >8N | Seal replacement warning |
Leak rate >0.1ml/hr | Auto shutdown |
Energy Optimization:
Mode | Power Saving |
|---|---|
Standby | 85% reduction |
Continuous filling | Regenerative braking |
Metric | Manual Filling | DF-2100 | Improvement |
|---|---|---|---|
Output | 12 drums/hour | 45 drums/hour | ↑275% |
Oil Waste | 3-5% | <0.1% | ↓98% |
VOC Emission | 800 ppm | <5 ppm | ↓99.4% |
Labor Cost | 3 operators | 0.5 FTE | ↓83% |
? ATEX 2014/34/EU (Zone 1) ? ISO 80079-36 (Dust Explosion) ? API 682 Seal Standard ? USDA BioPreferred ? CE EN 60204-1
1. AGV drum delivery → 2. Laser bung alignment → 3. Nitrogen purging (O?<0.5%) → 4. Sealed nozzle insertion → 5. Mass flow filling (±0.2%) → 6. Auto cap sealing → 7. Robotic palletizing
Cycle Time: 80 seconds/drum
Service | Standard | Premium |
|---|---|---|
Global Spares | 48h delivery (50+ countries) | On-site critical inventory |
Remote Calibration | Quarterly AI optimization | Real-time adjustment |
Training | 2-day operator certification | Custom ERP integration |
Uptime SLA | 98% | 99.5% with IIoT monitoring |
Precision Engineered for Industrial Oils
Shanghai Guangzhi DF-2000: Where 220L drums are filled at 45 units/hour with laboratory accuracy – from hydraulic fluids to food-grade lubricants.
Key Advantages
? 45 Drums/Hour: Dual-line parallel filling
? Zero Spill: Vacuum-assisted nozzle retraction
? Viscosity Adaptation: 10-500,000 cP coverage
? Global Compliance: ATEX/API/USDA/CE
Validation Report:
±0.2% accuracy per OIML R117 (PTB #DF2024-782)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
