Brief IntroductionDrum filling machines are precision industrial systems designed for efficient, accurate, and hygienic filling of liquids (e.g., oils, chemicals, beverages) into drums, pails, or barr
Drum filling machines are precision industrial systems designed for efficient, accurate, and hygienic filling of liquids (e.g., oils, chemicals, beverages) into drums, pails, or barrels. Combining automation with high-grade materials like SUS304/316 stainless steel, these machines ensure durability, compliance with sanitary standards, and minimal product loss. Prices vary based on automation level, capacity, and customization—ranging from $15,000 for semi-automatic models to $100,000+ for fully integrated lines with capping/palletizing459.
Material Construction:
Built with AISI 304/316 stainless steel for corrosion resistance and hygiene compliance, critical for food, pharmaceutical, and chemical industries.
Filling Mechanisms:
Piston Filling: High-precision volumetric dosing (±1% accuracy), ideal for viscous products like oils, sauces, or creams5.
Flow Meter Filling: Used for low-viscosity liquids (e.g., water, CSD), featuring strong anti-interference stability3.
Automation Integration:
Combines filling with linear capping, labeling, or palletizing in modular designs, reducing labor costs and contamination risks.
Key parameters across industry-leading models:
| Feature | Specification | Application Example |
|---|---|---|
| Capacity Range | 30–6,000 LPH (liters per hour) | Small batches (30L) to bulk filling (6,000L) |
| Filling Accuracy | ±0.5%–±1.5% | Pharmaceuticals, edible oils |
| Power Requirements | 380V/50Hz or 220V; 3–65 kW | Global factory compatibility |
| Automation Level | PLC + HMI touchscreen (Schneider/Siemens controls) | Real-time adjustments, recipe storage |
| Material Compatibility | Acids, solvents, edible oils, CSD beverages | Chemical drums, food-grade containers |
Food & Beverage:
Filling edible oils, juices, or dairy into drums with CIP/SIP systems for hygiene (e.g., GEA’s Vulcan non-stick coating for cheese molding).
Chemicals & Lubricants:
Explosion-proof options for volatile solvents; leak-proof nozzles prevent waste.
Cosmetics & Pharmaceuticals:
FDA/GMP-compliant models with vacuum emulsifying mixers for creams/lotions.
Automation Tier:
Semi-automatic (manual drum positioning): $15,000–$40,000
Fully automatic (robotic arm loading): $60,000–$100,000+.
Customization Costs:
Add-ons like cap sorting, weight-check systems, or Vulcan non-stick treatment (vs. standard Teflon) increase prices by 15–30%.
Throughput Impact:
High-speed lines (e.g., 6,000 BPH) command premiums but reduce cost-per-unit.
Shanghai Tianquan:
Specializes in drum/pail filling-palletizing lines with 22% market share in Germany; supports export licensing.
Jinwang Intelligent (JWIM GX-12-6B):
Integrated piston filling-capping machine, ±1% accuracy, Schneider PLC controls.
GEA Drum Molders:
For food applications; tilt-adjustable (up to 30°) for soft cheeses, with Vulcan coating for durability.
Modern drum fillers optimize product consistency, reduce waste by ≤2% via precision sensors, and cut labor by 70% through automation. While upfront costs are significant, ROI is achieved in 1–3 years via throughput gains (e.g., 6,000 drums/day). For tailored pricing, request quotes specifying:
Liquid viscosity
Required capacity (LPH)
Hygiene certifications (e.g., FDA, CE)
Integration with existing lines (e.g., conveyors, palletizers).
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
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