HeavyFill HF-10000 SeriesSemi-Automatic 1000L Chemical Liquid Filling System with Robotic Rocker ArmIndustrial-Grade Precision for Drums & IBCs • 18 Drums/Hr • ±0.15% Accuracy • ATEX/FDA Dual Comp
Semi-Automatic 1000L Chemical Liquid Filling System with Robotic Rocker Arm
Industrial-Grade Precision for Drums & IBCs ? 18 Drums/Hr ? ±0.15% Accuracy ? ATEX/FDA Dual Compliance
Performance Metrics:
| Parameter | Performance | Industry Standard |
|---|---|---|
| Positioning Accuracy | ±0.5mm (LiDAR Guided) | ±5mm |
| Container Handling | 50-1500kg Payload | Manual Adjustment |
| Cycle Time | 18s/Container | 45-60s |
| Layer | Technology | Efficiency |
|---|---|---|
| Primary Seal | Inflatable PTFE Gasket | <0.01mg/m3 VOC Leak |
| Secondary Barrier | Double Mechanical Seal | API 682 Plan 53B |
| Tertiary Defense | Vapor Recovery Unit (VRU) | 99.95% Solvent Capture |
| Parameter | HF-1010 (Standard) | HF-1020X (ATEX) | HF-1030F (Food-Grade) |
|---|---|---|---|
| Capacity | 1000L (±0.15%) | 1000L (±0.2%) | 1000L (±0.1%) |
| Throughput | 18 Drums/Hour | 16 Drums/Hour | 15 Drums/Hour |
| Flow Rate | 300L/min | 280L/min | 250L/min |
| Viscosity Range | 10-500,000 cP | 50-300,000 cP | 100-1,000,000 cP |
| Rocker Arm | 6-Axis Servo Robot<br>? 500kg Payload<br>? ±0.5mm Repeatability<br>? 360° Rotation | Same + ATEX Brushless Motors | Hygienic IP69K Design |
| Filling Technology | Mass Flow Meter + Gear Pump | ATEX Diaphragm Pump | Sanitary Peristaltic Pump |
| Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Electropolished 316L (Ra<0.2μm) |
| Connection System | Auto-Sealing Quick Coupler<br>? Camlock<br>? DIN 11851<br>? Tri-Clamp | Same | Aseptic RTP Connection |
| Residual Control | <0.1L (Pneumatic Purge) | <0.08L | <0.05L |
| Changeover Time | <120s (Tool-Free) | <150s | <100s |
| Power | 480V/60Hz, 22kW | 24VDC Ex ia | 480V/60Hz, 20kW |
| Certifications | CE, ISO 9001 | ATEX Zone 2 | FDA 21 CFR 177.2600 |
Chemical Processing
| Feature | ATEX Solution | Performance |
|---|---|---|
| Explosion Safety | Nitrogen Inerting (O?<8%) | Zone 2 Compliance |
| Static Control | Ionized Air Curtain (10? ions/cm3) | <0.1kV Charge |
| Corrosion Resistance | Zirconium Coated Path | Resists HCl/HF Acid |
Food & Cosmetic
Sanitary Design:
Oxygen Barrier:
| Technology | Effect |
|---|---|
| N? Purging | O?<0.1% Headspace |
| Vacuum Filling | -0.8bar Residual Pressure |
Pharmaceuticals
| Component | cGMP Compliance |
|---|---|
| Data Integrity | 21 CFR Part 11 + Blockchain |
| Cleanability | 3D Spray Ball Coverage |
| Material Traceability | RFID/NFC Tracking |
1. Manual Container Placement → 2. Rocker Arm Auto-Engagement → 3. Sterile Connection (±0.5mm) → 4. Precision Filling (±0.15%) → 5. Pneumatic Purge → 6. Vapor Recovery → 7. Auto-Disconnect → 8. Conveyor Transfer
Cycle Time: 3.3 minutes/drum
Industrial Precision Engineering
? Robotic Positioning Mastery: | **Parameter** | **Performance**| |----------------------|------------------------| | Payload Capacity| 50-1500kg| | Repeatability | ±0.5mm| | Speed | 1.5m/s Acceleration | ? Zero-Emission Architecture: 1. Triple-Seal Connection System 2. 99.95% Efficient Vapor Recovery 3. <0.1ppm Fugitive Emissions ? Heavy-Duty Reliability: - 100,000-Hour MTBF - IP66/69K Protection - 10-Year Structural Warranty
? ATEX 2014/34/EU Zone 2 ? FDA 21 CFR 177.2600 ? EHEDG EL Class I ? CE EN 13445
BASF Antwerp Chemical Park:
"After implementing HF-1020X for solvent drums:
Output: 10 → 18 Drums/Hour (+80%)
Spill Incidents: 8/month → 0
VOC Emissions: ↓98% (VRU System)
ROI Period: 7.2 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
