Automatic Capper
A capping machine, also known as a capping machine or a capping machine, is a manual capping machine that consists of a handle and a capping head. The front of the handle is supported by a force sprin
- Brand： glzon
- Model： GZM-50V
Product Essence: Precision-Sealed Integrity at Industrial Speed
Shanghai Guangzhi Automation’s Fully Automatic Capper redefines container sealing – delivering ±0.5% torque accuracy for screw caps, snap-ons, ROPP seals, and press-fit lids at 3000 units/minute. Featuring AI vision-guided alignment, self-adaptive torque compensation, and GMP/ATEX-ready construction, it achieves zero cross-threading while reducing giveaway by 30% across pharmaceutical, food, and chemical industries.
Core Technology Innovations
1. Intelligent Torque Management
| Technology | Performance |
|---|---|
| Servo-Driven Spindles | Closed-loop control (±0.1 N·m) |
| Real-Time Viscosity Compensation | Auto-adjusts for product rheology |
| Anti-Cross-Thread AI | 99.9% defect prevention |
| Cap Wear Compensation | Auto-calibrates for deformed caps |
2. Vision-Guided Precision
3D Cap Alignment:
Corrects ±5° angular misalignment
±0.2mm positional accuracy
Instant Quality Control:
Defect Type Detection Capability Missing Liners ≥0.1mm gap detection Cap Skewing >0.5° tilt angle Micro-cracks 50μm flaw size
3. Universal Cap Compatibility
Quick-Change Tooling:
Cap Type Changeover Time Screw Caps (?10-80mm) <15s ROPP Seals <20s Child-Safe Closures <30s Material Versatility:
Plastic/metal/composite caps
Irregular surfaces (vials to jerrycans)
Technical Specifications
| Parameter | Pharma Model | Industrial Model |
|---|---|---|
| Speed | 50-1000 caps/min | 200-3000 caps/min |
| Torque Range | 0.1-10 N·m (±0.5%) | 1-50 N·m (±0.8%) |
| Cap Size Range | ?5-50mm | ?10-120mm |
| Container Types | Vials/Bottles/Tubes | Bottles/Jars/Pails |
| Power | 110-240VAC, 1.8kW | 380V/50Hz, 5.5kW |
| Air Consumption | 60 L/min @ 0.6MPa | 150 L/min @ 0.6MPa |
| Leak Rate | <0.001 mL/min (USP <1207>) | <0.005 mL/min |
| Footprint (L×W×H) | 1500×900×1800mm | 2500×1200×2200mm |
Industry-Specific Engineering
Pharmaceuticals
ISO Class 5 isolator option
21 CFR Part 11 data integrity
Food & Beverage
IP69K washdown design
USDA-compliant materials
Chemicals
ATEX Zone 1 certification
Solvent-resistant components
Cosmetics
Anti-scratch ceramic chucks
Nitrogen blanketing for oxidizable formulas
Smart Control Ecosystem
10" HMI with Digital Twin
Real-Time Analytics:
Torque distribution heatmap
Cap defect root cause analysis
OEE performance tracking
Predictive Maintenance:
Bearing wear forecasting
Belt tension degradation alerts
Industry 4.0 Integration
OPC UA/Modbus TCP connectivity
Blockchain batch traceability
Remote firmware updates
Operational Impact
Global Vaccine Manufacturer:
Reduced vial capping defects from 0.5% to 0.002%
Achieved ±0.3% torque consistency
ROI in 5 months via reduced product loss
Global Compliance & Upgrades
Certifications:
FDA 21 CFR Part 210/211
CE EN 415-6
ATEX 2014/34/EU (Zone 1)
ISO 15378 (Pharma)
Critical Options:
| Module | Function |
|---|---|
| In-Line Leak Tester | Vacuum decay test (≤0.001 mL/min) |
| UV-C Sterilization | Pre-capping decontamination |
| Robotic Container Handling | Auto-load/unload integration |
| AR Calibration Guide | HoloLens-assisted torque setup |
Support & Service
24/7 Global Capsule Network:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Torque sensors
Vision cameras
Cap chucks
Lifetime torque calibration