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Butyl Acetate IBC Weighing Filling Machine for 1000L

ATEX-certified IBC filler for 1000L butyl acetate. ±0.1% gravimetric accuracy, nitrogen inerting & VOC recovery. 15 fills/hour. CE/ISO 80079 compliant.

  • Brand: glzon
  • Model: GZM_1000L

Product Essence: Zero-Ignition Precision for Flammable Solvents

Shanghai Guangzhi Automation’s Butyl Acetate IBC Filler delivers ±0.1% gravimetric accuracy for 1000L IBC totes of flammable solvents. Engineered with ATEX Zone 1 certification, nitrogen inerting (O?<0.5%), and closed-loop VOC recovery (≥99.5%), it achieves 15 fills/hour while eliminating explosion risks and ensuring OSHA 1910.106/EPA 40 CFR compliance.

Butyl Acetate Filling Machine


Core Safety & Precision Technology

1. Explosion-Proof Weighing System

ComponentATEX Specification
Load CellsEx ia IIC T4 intrinsically safe
Filling HeadEx d pressurized enclosure
Control CabinetEx p purged (IP66)
Static ControlConductive hoses (<10? Ω) + auto-grounding

2. Precision Solvent Handling

  • Coriolis Mass Flow Meters:

    • ±0.1% accuracy (OIML R60 Class 0.5)

    • Auto-density compensation (0.87-0.88 g/cm3)

  • Low-Flow Final Phase:

    • 50 L/min → 5 L/min transition to prevent static buildup

3. Zero-Emission Design

  • Dual-Stage VOC Control:

    • Primary: Nitrogen blanket during filling

    • Secondary: Carbon adsorption (≥99.5% capture)

  • Spill Containment:

    • Secondary drip tray (200L capacity)

    • Laser-guided flange alignment (±0.5mm)


Technical Specifications

ParameterStandard ModelATEX Model
Filling Range500-1000L (±0.1%)500-1000L (±0.15%)
Flow Rate100-300 L/min80-250 L/min
Viscosity0.70 cP @ 20°CSame
Material Contact316L SS + PTFE316L SS + PTFE
VOC Recovery≥99.5% (EPA Method 21)≥99.7%
Power380V/50Hz, 4.5kW24VDC intrinsic safety
N? Consumption20 L/min @ 4bar15 L/min @ 4bar
Throughput15 fills/hour12 fills/hour
Footprint (L×W×H)3500×2200×3000mm3700×2200×3000mm

Butyl Acetate-Specific Engineering

ChallengeGuangzhi Solution
Low Flash Point (22°C)Explosion-proof sensors + nitrogen inerting
Static AccumulationConductive filters (<10? Ω)
Rubber DegradationPTFE/Kalrez seals
VOC EmissionsCarbon adsorption with auto-regeneration

Smart Control System

10" ATEX HMI (Ex de IIC T6)

  • Real-time dashboards:

    • VOC recovery efficiency

    • O? concentration (ppm)

    • Fill curve analytics

  • Predictive alerts:

    • Carbon saturation monitoring

    • Seal integrity degradation

Safety Interlocks (SIL3)

  1. Auto-shutdown if:

    • O? >1% in vapor space

    • Grounding fault detected

    • VOC >10% LEL

  2. Emergency nitrogen purge


Operational Impact

US Chemical Distributor Case:

  • Reduced solvent loss from 0.8% to 0.05%

  • Eliminated VOC compliance fines

  • ROI in 14 months via reduced N? consumption


Global Compliance & Upgrades

Certifications:

  • ATEX 2014/34/EU (Zone 1)

  • IECEx IEC 60079-0

  • OIML R60 Class 0.5

  • EPA 40 CFR Part 63 Subpart G

Critical Upgrades:

ModuleFunction
Robotic Lid HandlerAuto-sealing with torque control
In-line Flash Point TesterReal-time safety margin monitoring
Blockchain Batch LogImmutable compliance records
AR Safety TrainingHoloLens emergency drill simulator

Support & Service

24/7 Hazardous Response Team:

  • Remote diagnostics via intrinsically safe IIoT

  • Critical Spares Dispatch ≤48h:

    • Ex-proof Coriolis meters

    • VOC carbon cartridges

    • Kalrez sealing kits

  • Lifetime explosion safety audits


APPLICABLE BARREL TYPE

Drum Filling Machine

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine

Company Certificate

Drum Filling Machine

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

Drum Filling Machine


This is a partial Drum Filling MachineDrum Filling Machine

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.






Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Drum Filling Machine


Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.


Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.


Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.


Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Drum Filling Machine

FAQs

Our in-house designers and engineers have produced countless great designs for customers from different industries

1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021

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