Integrated Solution: Effortless Flow-to-Pallet Intelligence

Shanghai Guangzhi Automation synergizes Gravity Roller Accumulation Conveyor and Hip Palletizing Station to revolutionize manual palletizing – delivering 25 cycles/hour throughput with zero operational energy. Designed for boxes/cartons (5-25kg), this system reduces operator fatigue by 70% while enabling seamless transition from automated lines to manual stacking in warehouses, distribution centers, and mixed-mode factories.

Core System Components

1. Gravity Roller Accumulation Conveyor

• Zero-Power Accumulation:

• 3° decline slope for controlled flow (0.3-0.8 m/s)

• Non-powered rollers with ABEC-5 bearings (push force ≤20N)

• Modular Buffering:

• 15 carton capacity (600×400×300mm boxes)

• Quick-release flow gates for lane control

• Industrial Durability:

• Galvanized steel frame (150kg/m load)

• PU-coated rollers (65 Shore A) for noise reduction (<55 dB)

2. Hip Palletizing Station

• Ergonomic Revolution:

• 90° hip rotation with gas-spring assist (reduces lumbar stress 90%)

• Height-adjustable work platform (650-950mm)

• Pallet Intelligence:

• Laser-guided layer alignment (±2mm accuracy)

• RFID pallet recognition (ISO 15693 compliant)

• Safety Ecosystem:

• Anti-slip diamond plate flooring

• Emergency descent mechanism

Technical Specifications

Ergonomics & Productivity Science

Biomechanical Optimization

• Hip Rotation Mechanics:

• Reduces torso twisting by 85% (NIOSH Lifting Equation compliance)

• Center-of-gravity alignment minimizes shoulder strain

• Vertical Lift Assist:

• Counterbalance mechanism supports 25kg at 950mm height

Lean Manufacturing Integration

• Just-in-Time Flow: Gravity conveyor acts as FIFO buffer

• Visual Management: Color-coded zone lighting for:

• Green: Ready for palletizing

• Amber: Buffer at 80% capacity

• Red: Full stop

Industry Applications

E-Commerce Fulfillment

• Seamless transition from automated sorter to manual mixed-SKU palletizing

Beverage Distribution

• Ergonomic handling of 20kg case stacks with hip rotation safety lock

Automotive Parts

• Memory-preset pallet patterns for mixed box sizes

Cold Chain Logistics

• Arctic-grade bearings (-40°C operation) with anti-condensation coating

Case Study: Unilever Regional DC

Challenge:

• 35% worker turnover due to palletizing injuries

• 15% buffer overflow at manual stations
  Solution:

• Integrated Gravity+Hip system with RFID pallet tracking
  Results:
  ? Zero MSD injuries in 12 months
  ? 22 cycles/hour sustained throughput
  ? ROI in 9 months

Global Compliance & Value

Certifications:

• ISO 13849 PLc (Safety)

• EN 1004 (Mobile Work Platforms)

• ANSI/ASSE Z244.1 (Ergonomics)

Cost-Saving Advantages:

• Zero Operational Energy: Pure gravity conveyance

• 95% Reduced Maintenance: No motors/drives on conveyor

• Modular Scalability:

• Add powered conveyor segments upstream

• Integrate cobot assist arms

Support & Service

Ergonomic Training:

• On-site biomechanics coaching

• VR simulation for optimal movement patterns

Global Spares Network:

• Roller cartridge replacement kits

• Gas spring modules

• RFID antenna arrays
  Delivery ≤72h via Shanghai/Memphis/Rotterdam hubs

Digital Twin Support:

• IIoT-enabled performance monitoring:

• Operator posture analytics

• Buffer utilization rates

• Pallet build quality scores

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

QQ: 429682794

Whatsapp: 008618016442021

E-mail: glzoncn@163.com

https://glzon.en.alibaba.com/

cel: +0086 18016442021