Inline Pail Packaging System Seamless 5 Gallon Pail Filling
Continuous 5-gallon pail system: 120 pails/hour, ±0.15% accuracy. ATEX/FDA certified. No-drip nozzles & tool-free changeover.
- Brand： glzon
- Model： GZM_30L
PailFlow Pro PF-5000 Series
Inline 5-Gallon Pail Packaging System
Continuous Filling. Zero Downtime.
Technical Specifications
Parameter | PF-5100 (Standard) | PF-5200X (ATEX) | PF-5300F (Food Grade) |
|---|---|---|---|
Capacity | 5 Gal (±0.15%) | 5 Gal (±0.2%) | 5 Gal (±0.1%) |
Throughput | 120 pails/hour | 100 pails/hour | 110 pails/hour |
Filling Accuracy | ±0.15% gravimetric | ±0.2% | ±0.1% (Mass Flow) |
Viscosity Range | 50-500,000 cP | 100-300,000 cP | 50-200,000 cP |
Material Contact | 316L SS + EPDM | Hastelloy C276 | 316L EP + FDA UHMW-PE |
Lid Types | Snap-on/Screw-top | Same | Tamper-evident seals |
Power | 480V/60Hz, 7.2kW | 24VDC Ex ia | 480V/60Hz, 6.5kW |
Air Consumption | 120 L/min @ 0.6MPa | 100 L/min | 90 L/min |
Changeover Time | <2 min (Tool-Free) | <3 min | <2 min |
Clean Time | CIP: 5 min | Solvent Wash: 8 min | SIP: 7 min @ 121°C |
Footprint (L×W) | 4.2m × 1.8m | 4.5m × 2.0m | 4.0m × 1.7m |
Core Innovations
1. Dual-Station Continuous Flow
Seamless Transition:
Zero Gap Transfer: Magnetic conveyor sync (±0.1s)
No-Drip Nozzles: Residual <0.05ml (Air Knife Cutoff)
Output: 120 pails/hour (2 sec/pail cycle)
2. Industry-Specific Engineering
Industry | Solution | Certification |
|---|---|---|
Chemicals | ATEX Zone 1 + VOC recovery hood | IECEx IEC 60079 |
Food Processing | EHEDG design + allergen purge | USDA 3-A 18-03 |
Paints | Anti-skinning N? blanket | ASTM D1644 Yellowing <Δ0.5 |
Lubricants | Heated path (5-80°C) | ISO 6743 Compliance |
Performance Comparison
Metric | Traditional System | PF-5100 | Improvement |
|---|---|---|---|
Output | 60 pails/hour | 120 pails/hour | ↑100% |
Product Loss | 1.2% | <0.1% | ↓92% |
Lid Seal Failure | 3% | <0.05% | ↓98% |
Energy Use/Pail | 0.18 kWh | 0.09 kWh | ↓50% |
Smart Control System
10" IP69K Touchscreen with PailOS?
AI-Driven Features:
Seal Integrity AI:
Defect Type
Detection Rate
Lid misalignment
99.9%
Insufficient torque
100%
Anomaly Response:
Issue
Action
Foaming overflow
Flow reduction + anti-foam injection
Weight deviation
Auto-reject + re-calibration
Certifications
? ATEX 2014/34/EU (PF-5200X) ? FDA 21 CFR 177.2600 ? EHEDG Type EL Class I ? ISO 9001:2015 ? CE EN 415-6
Workflow Integration
1. Auto de-palletizing → 2. Vision-guided orientation → 3. N? purging (O?<0.5%) → 4. Coriolis mass filling → 5. Steam sterilization (food grade) → 6. Laser lid inspection → 7. Robotic palletizing
Cycle Time: 6 seconds/pail (full process)
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021