Pallet station
Automated palletizing station handles 1500 cases/hour with mixed SKUs. AI layer optimization, 360kg payload & safety laser scanners. CE/ANSI compliant.
- Brand： glzon
- Model： GZM
Product Essence: Where Boxes Meet Precision Stacking Intelligence
Shanghai Guangzhi’s Palletizing Station delivers 1500 cases/hour throughput with ±0.5mm placement accuracy – mastering mixed SKU pallet patterns via 3D vision-guided robotics, self-optimizing layer algorithms, and collaborative safety systems. Featuring 360kg payload capacity, tool-free gripper change, and plug-and-play integration, it reduces labor costs by 60% while achieving >99.5% OEE in food, beverage, and logistics operations.
Core Technology Innovations
1. Adaptive Robotic Stacking
| Component | Technology | Performance |
|---|---|---|
| 6-Axis Robot Arm | ±0.03mm repeatability (ISO 9283) | 2.5m/s max speed |
| AI Layer Optimization | Auto-generates patterns (TRIZ algorithm) | 30% denser stacking vs manual |
| 3D Vision Guidance | Time-of-flight cameras + point cloud | ±1mm box position detection |
| Quick-Change EOAT | Magnetic couplers (≤5s swap) | Vacuum/mixed clamps options |
2. Zero-Downtime Safety
Collaborative Features:
Safety Standard Protection Level ISO 13849 PLd Dual-channel safety circuits ANSI/RIA R15.06 Force-limited contact (≤150N) ISO/TS 15066 Power & force limiting (PFL)
3. Smart Pallet Management
Auto Pallet Handling:
Function Technology Empty pallet feeding Roller conveyor + lift Full pallet removal AGV interface (VDA 5050) Pallet quality check Vision-based damage detection Pattern Database:
100+ preset patterns (CHEP/ISO/GMA)
Auto-learns new box dimensions
Technical Specifications
| Model | Standard | Heavy-Duty | Hygienic |
|---|---|---|---|
| Throughput | 1500 cases/hour | 1200 cases/hour | 1000 cases/hour |
| Payload Capacity | 360kg | 500kg | 180kg |
| Max Case Size | 600×400×400mm | 800×600×500mm | 500×400×300mm |
| Pallet Size | 1200×1000×2000mm | 1200×1200×2400mm | 1000×1200×1800mm |
| Accuracy | ±0.5mm | ±1.0mm | ±0.5mm |
| Power | 480V/60Hz, 18kW | 480V/60Hz, 25kW | 400V/50Hz, 15kW |
| Air Consumption | 200 L/min @ 0.6MPa | 300 L/min @ 0.7MPa | 150 L/min @ 0.6MPa |
| Safety Rating | ISO 13849 PLd | SIL2 | IP65 washdown |
| Footprint (L×W×H) | 6000×5000×3500mm | 7000×5500×3800mm | 5500×4500×3200mm |
Industry-Specific Engineering
Food & Beverage
IP69K-rated components
USDA-compliant grippers
Allergen zone isolation
Chemicals
ATEX Zone 22 option
Static-dissipative materials
Spill containment tray
E-commerce Fulfillment
Mixed SKU AI sorting
Parcel dimensioning
Auto-label positioning
Pharmaceuticals
GMP cleanroom compatibility
Particle emission control
21 CFR Part 11 data logs
Smart Control Ecosystem
15" HMI with Digital Twin
Key Modules:
Dynamic Re-Patterning:
Auto-adjusts for missing cases
Optimizes stability during stacking
Energy Intelligence:
kWh/pallet tracking
Regenerative braking recovery
Remote Diagnostics:
5G-connected fault prediction
Operational Impact
Global Beverage Distributor:
Challenge: Manual palletizing @ 400 cases/hour with 5% errors
Solution: Guangzhi Palletizing Station + mixed SKU AI
Results:
? 275% throughput increase
? 99.98% stacking accuracy
? ROI in 11 months
Certifications & Upgrades
Global Compliance:
CE EN ISO 10218-1
ANSI/RIA R15.06
ISO 9001:2015
UL 1740
Advanced Modules:
| Module | Function |
|---|---|
| Vision Inspection | Case damage detection (≥5mm dents) |
| Pallet Conveyor | Auto height adjustment |
| AR Maintenance Guide | HoloLens-assisted calibration |
| Carbon Tracker | kg CO?/pallet calculation |
Support & Service
24/7 Global Robotics Support:
Remote diagnostics via IIoT gateway
Critical Spares Dispatch ≤48h:
Harmonic drives
EOAT tooling
Safety lasers
Performance Validation:
Stacking stability tests (ISO 12048)
Pattern optimization reports
Engineering Stacking Perfection
Shanghai Guangzhi: Where every pallet becomes a masterpiece of robotic precision – transforming chaos into structured efficiency.